Description:
The Core Winding Operator will be primarily responsible for setting and operating the spiral tube winder line that winds and seals layers of paper around a mandrel with glue to make paper logs and then cuts to length to create cores. Daily work includes set-up/shut-down, adjusting mandrels, angle of ply's, maintenance of glue pot(s) and saw (knife blade). This includes set-ups, troubleshooting and producing the paper tubes in adherence to set quality standards. This position reports directly to the Core Winding Supervisor.
ESSENTIAL DUTIES & RESPONSIBILITIES:
· Tends winding machine between various stages of processing, working as member of crew.
· Removes spindle from dolly positions spindle in winding machine, using power hoist.
· Pulls end of sheet through winder secures sheet to empty spindle, using tape.
· Starts machine and regulates speed of winder to maintain even winding.
· Measures, spaces, and sets blades and cutters according to product specifications.
· Adjusts tension rolls on machine sets yardage counter using hand tools.
· Examines material for pinholes, using magnifying glass.
· Stops machine when splices reach winder, indicating end of roll.
· Tears or cuts spliced section, tapes end of sheet to prevent unwinding, and removes full spindle from machines.
· Calculates dimensions or tolerances using instruments such as calipers.
· Records locations of pinholes and other imperfections on card attaches card to full spindle.
· Stops machine when necessary to cut out designated defective sections.
· Disposes of scrap or waste material in accordance with company policies and environmental regulations.
· Inspects workstations to ensure safety and optimization of tools and processes.
· Maintains a clean and organized work area.
· Follows all company policies and procedures.
· Exhibits regular and predictable attendance.
· Performs other duties as assigned.
SUPERVISORY RESPONSIBILITIES:
· This position has no supervisory responsibilities.
Requirements:
QUALIFICATIONS:
· Exhibits ability to use handheld measuring devices including the use of a micrometer accurately.
· Demonstrates the ability to work at a fast pace with a high level of attention to detail.
· Demonstrates ability to follow detailed instructions.
· Successfully utilizes and understands blueprints.
· Possesses mechanical aptitude.
EDUCATION and/or EXPERIENCE:
· Requires a high school diploma/GED.
· Experience with machine operation in a manufacturing setting is required.
LANGUAGE SKILLS:
· Has the ability to read, comprehend and write the English language as it relates to safety, job responsibilities and other essential communication.
· Possesses strong verbal and written communication skills.
PHYSICAL DEMANDS: The physical demands described below are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
· Must be able to lift, push and pull objects weighing up to 50 pounds consistently, with heavier weight necessary at times.
· Must be able to stand, walk, bend, stoop and twist frequently for extended periods of time.
· Must possess ability to move throughout the facility.
· Manual and finger dexterity and hand-arm steadiness is required, as well as the ability to use both hands for packing.
· Visual acuity to read instructions, operate machines and inspect parts produced.
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